3D Printing
3D Printing constitutes the most revolutionary innovation in
printing since the invention of the Printing Press. It is a type of industrial
robot that refers to various processes used to synthesize a three-dimensional
object. Successive layers of material are
formed under computer control to create an object. The technology for 3D
printing has existed since the mid-80s, mainly used for prototyping in
industrial settings. Hollywood is using 3D printing to make costumes, like
parts of a suit. It is also used to 3D print houses!! A digital blueprint is
either sketched or scanned and then sent through a 3D printer. The printing
itself can be done by extruding a liquid, usually plastic, drop by drop, or by
using a laser to fuse lasers and metals. 3D printing technologies is already
changing the way objects are produced from tools and clothes to clothing and
even body parts.
3D
printing is part of a process that is known as additive manufacturing where an
object is created by adding material layer by layer. Additive manufacturing
allows designers to create complex parts for machines, airplanes and cars at a
fraction of the cost and time of standard means like forging, molding and scolding.
Smaller, consumer friendly 3D printers are bringing added manufacturing to
homes and businesses. The first step in 3D printing is to create a blueprint in
the object you want to create. You can use modelling software like blenders to
create your own designs, or you can use specialized websites to find objects
other users have 3D modelled. Once you have a finished design, it’s time
to send it to the printer. Some printers have renewable bioplastics pulled in
the back of the device, almost like a string. When a printer receives the data,
it pulls the material through a tube, melts it, and deposits it to the plate
where it instantly cools. As you can see the 3D objects is created through
layering, where the printer will add one layer of the object at a time until
you have a fully formed structure. The most common material used in 3D printing
is plastic, but the use of some other materials is allowed for the
creation of some products like tools and toys.
3D
printing food is becoming very popular and additive manufacturing is allowed
for the creation of pretty intricate treats. In the medical world, doctors are
testing biomaterials for regenerative medicine. By using a patient’s cells,
doctors could print small body parts like ears and noses. Some surgeons have
even tested 3D printing organs for transplants. Recently, giant 3D printers in
China printed 10 houses in just 1 day and a cost of less than 5.000 USD per
house, proving just how cost and time efficient 3D printing can be. Many
IT companies like Microsoft and Google enabled their hardware to perform 3D
scanning. This is a clear sign that future hand-held devices like SmartPhones
will have integrated 3D scanners. Digitalizing real objects into
3D models will become as easy as taking a picture.
In revenue
in 2013 to USD 12.8B by 2018, and exceed USD 21B in worldwide revenue by 2020.
As it evolves, 3D printing technology is destined to transform almost every
major industry and change the way we live, work, and play in the future.
Medical
industry: Studies have been conducted by biotech firms and academia for
possible use in tissue engineering applications where organs and body parts are
built using inkjet techniques. Layers of living cells are deposited onto a gel
medium and slowly built up to form three dimensional structures. This field is
known as: bio-printing.
Aerospace
& aviation industries: NASA prints combustion chamber liners using
selective laser melting and the first 3D printed jet engine part to fly.
Automotive
industry: 3D printing in automotive has evolved from relatively simple concept
models for fit and finish checks and design verification, to functional parts
that are used in test vehicles, engines, and platforms. 3D printing in the
automotive industry will generate USD 1.1B by 2019.
Manufacturers
have also used printers in their design process to create prototypes for
traditional manufacturing and research purposes. Using 3D printers for these
purposes is called rapid prototyping. Nike uses 3D printers to create
multi-colored prototypes of shoes. The cost and timing for prototyping has been
cut significantly in the last few years. Besides rapid prototyping, 3D printing
is also used for rapid manufacturing. Rapid manufacturing is a new method of
manufacturing where companies are using 3D printers for short run custom
manufacturing.
3D
printers are also used for personal uses. The prices of 3D printers have gone
down significantly, which makes it easier to buy and assemble their own desktop
3D printer. 3D printers capable of outputting in color and multiple materials
already exist and will continue to improve to a point where functional products
will be able to be output. With effects on energy use, waste reduction,
customization, product availability, medicine, art, construction and sciences,
3D printing will change the manufacturing world as we know it.
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